Installing Rough Country air bags involves mounting the controller, routing air lines, and securing components with provided hardware. Ensure all tools are ready for a smooth process.
Overview of Rough Country Air Bags
Rough Country air bags are high-quality, double-convoluted units designed to enhance vehicle suspension systems. Made from durable materials, they provide excellent load support and improve ride stability. These air bags are compatible with various vehicle models, including stock and lifted applications, and are ideal for towing and hauling heavy loads. The kit includes DOT-approved airlines, ensuring safety and reliability. With a focus on ease of installation, Rough Country air bags offer a practical solution for drivers seeking to upgrade their vehicle’s suspension performance without compromising on durability or functionality.
Benefits of Installing Air Bags
Installing Rough Country air bags offers numerous benefits, including improved load support and enhanced ride stability. They provide adjustable suspension, allowing drivers to customize ride height and firmness based on payload. This upgrade is ideal for towing and hauling heavy loads, ensuring better control and safety. Air bags also reduce sagging and swaying, improving overall vehicle balance. With durable construction and DOT-approved airlines, they deliver long-lasting performance. Compatible with both stock and lifted vehicles, these air bags are a versatile solution for drivers seeking to enhance their suspension system’s capabilities and reliability.
Compatibility with Vehicle Models
Rough Country air bags are designed to fit various vehicle models, including Chevy Silverado and GMC Sierra 2500HD/3500HD, as well as lifted applications up to six inches. They are not compatible with Chevy High Country models equipped with Adaptive Ride Control. The kits are tailored for stock height vehicles and lifted trucks, ensuring optimal performance across different setups. Compatibility varies by SKU, with specific kits designed for select Ford and Ram models. Always verify fitment before installation to ensure proper functionality and safety.
Preparation for Installation
Preparation for installing Rough Country air bags involves gathering tools, verifying all components, and identifying a safe location for the controller. Ensure the vehicle is properly supported.
Tools and Materials Needed
For a successful installation, gather essential tools like a 5/16 socket, 9/16 wrench, 3/8 bolts, flat washers, and lock washers. Additional materials include a cutter for air lines and a 5mm Allen wrench for button head bolts. Ensure you have jack stands, a car lift, or a jack to safely elevate the vehicle. Proper safety gear like gloves and goggles is also necessary. Verify all components are included in the kit before starting. Having a torque wrench for precise bolt tightening is recommended for a secure fit.
Vehicle Preparation Steps
Begin by lifting the vehicle using a jack and securing it with jack stands. Remove the rear wheels for easy access to the suspension. Ensure the vehicle is on level ground to prevent uneven weight distribution. Locate a suitable spot for the compressor controller, away from heat sources. Double-check the suspension height to ensure it matches the kit’s requirements. Consult your vehicle’s service manual for specific preparation steps. Ensure all components are at room temperature for accurate installation. Proper preparation ensures a smooth and efficient installation process.
Step-by-Step Installation Guide
Mount the controller, route the air lines, and install the air bag spacers. Secure all components with provided hardware for a stable and functional setup.
Mounting the Controller
Mount the controller in a safe, dry location, away from heat sources. Use self-tapping screws and a 5/16 socket to secure it firmly. Ensure the area is clean and accessible for future adjustments. Route the air lines carefully to avoid damage. Follow the manufacturer’s guidelines for optimal placement and tighten all connections properly. Double-check the installation to ensure stability and functionality before proceeding to the next steps.
Routing the Compressor Air Line
Route the compressor air line from the controller to the air bag, ensuring no damage or kinking. Use the supplied cutter to trim lines if needed. Secure the line with provided clips or ties to maintain organization and prevent abrasion. Avoid routing near heat sources or moving components. Attach the line to the air bag’s port using the 90-degree fitting and tighten with a 9/16 wrench. Ensure all connections are leak-free and properly secured before testing the system;
Installing the Air Bag Spacer
Install the air bag spacer on the bottom of the air bag using the supplied 3/8×1-1/4 bolts, flat washers, and lock washers. Tighten securely with a 9/16 socket or wrench. Ensure the notch on the spacer’s rim faces outward for proper alignment. For lifted applications, this spacer is installed between the air bag and axle to maintain correct geometry. Tighten bolts in a star pattern to ensure even seating and prevent distortion. Refer to the photos provided for correct placement and alignment.
Attaching the Air Line to the Air Bag
To attach the air line to the air bag, begin by installing the 90 fitting into the designated port on the air bag using a 9/16 wrench. Ensure the fitting is securely tightened but avoid over-tightening to prevent thread damage. Next, connect the air line to the fitting, ensuring it is properly seated. Route the air line to the desired location, such as the compressor or control module, taking care to avoid kinks or sharp bends that could impair airflow. After installation, test the system for leaks using soapy water to check for any bubbles around the connections. If leaks are found, adjust the fitting or replace any damaged O-rings. Finally, ensure the air line is rated for the specified pressure range of 5 to 100 PSI and that the system is depressurized before making any connections to guarantee safety.
Securing the Upper Mount
Secure the upper mount by bolting it to the frame using the supplied silver 10mm x 30mm button head bolts. Tighten these bolts using a 5mm Allen wrench, ensuring they are snug but not over-torqued to avoid damage. Next, install the flag nuts to the upper mount and tighten them firmly using a 9/16 wrench for a secure connection. Ensure the upper mount aligns properly with the air bag spacer and the vehicle’s frame. Double-check the torque specifications to prevent loosening over time. Finally, test the stability of the mount by gently rocking the vehicle to ensure it is firmly attached and leak-free.
Post-Installation Considerations
After installation, check air pressure and test the system for leaks or imbalances. Ensure all connections are secure and components are properly aligned for optimal performance.
Checking Air Pressure
After installation, use a tire pressure gauge to ensure air pressure matches the recommended 5-100 psi range. Inflate or deflate as needed using the provided inflation valve. For Trailboss models, ensure the air pressure aligns with the vehicle’s load requirements. Regularly check pressure before and after trips to maintain optimal performance. Always refer to the manufacturer’s guidelines for specific pressure settings tailored to your vehicle’s weight and intended use. Proper air pressure ensures safety, stability, and longevity of the air bag system.
Testing the System
Turn on the compressor and inflate the air bags to the recommended pressure. Check for any leaks by listening for hissing sounds or using soapy water. Test the system by loading the vehicle to ensure proper height and stability. Drive the vehicle gently to verify smooth operation. Refer to the manual for specific testing procedures tailored to your setup. Ensure all connections are secure and function as intended. Proper testing ensures safety and optimal performance of the air bag system.
Troubleshooting Common Issues
Identify air leaks by inspecting lines and connections. Check for pressure imbalances and ensure proper compressor function. Address any component malfunctions promptly for optimal performance and safety.
Addressing Air Leaks
To address air leaks, inspect all air lines and connections for damage or loose fittings. Tighten any loose connections using a wrench and ensure the 90 fitting in the air bag is securely installed. Apply soapy water to suspect areas to detect leaks. If a leak is found, replace the damaged section or fitting. Avoid routing air lines near heat sources, as this can cause degradation. Properly sealing connections and ensuring the system is free from damage will prevent air leaks and maintain optimal performance.
Correcting Pressure Imbalances
To correct pressure imbalances, ensure the air bag inflation levels are even on both sides. Check the compressor operation and air line connections for blockages. Adjust the inflation valve to equalize pressure, ensuring the system operates within the recommended 5-100 PSI range. If issues persist, inspect the pressure gauge for accuracy and consult the manufacturer’s instructions for calibration. Proper balancing ensures stable vehicle performance and prevents uneven load distribution. Always test the system after adjustments to confirm pressure equilibrium.
Installing Rough Country air bags enhances vehicle stability and load capacity, providing a smoother towing experience. With proper tools and adherence to instructions, the process is manageable. Regular maintenance ensures optimal performance. If unsure, consulting a professional is recommended. The end result offers improved control and safety, making it a worthwhile upgrade for drivers seeking reliable suspension support.
